35L 55L Rubber Internal Mixing Banbury Kneader Machine

35L 55L Rubber Internal Mixing Banbury Kneader Machine

35L 55L Rubber Internal Mixing Banbury kneader Machine

Main Structures: 

Mixing chamber:

Manufacture ω plate based mostly on the particular technology and two facet boards made of large top quality steel plates by implies of extrusion forming and welding, which are jacked to just take the stream of cooling water or steam. It is plated with difficult chrome on its inner walls.

Thermal Resistance: 

There is a plug-in thermal resistance in middle segment of the base of the chamber to be related to electrical method to examine and display the temperate.

 

Rotor: 

It is created to the hollow blades of Banbury type. The hollows are related with axial gap of rotor shaft employed as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base tough alloy and grinding, then plating with challenging chrome and sprucing.

 

Cooling/heating program: 

A typical piping system is adopted for both cooling or heating materials in mixing procedure. Via the program cooling h2o or steam is fed in three methods to the cavities of the rotors blades, the chamber and the top ram.

 

Tilting system: 

It is composed of a rotor with brake, cycloidal equipment reducer, TP type worm and worm gear, and so forth.. It is able to actuate the mixing chamber tilting by 140° all around the front rotors.

 

Dust sealing device: 

our patented sealing technology adopts 5 kinds of sealing constructions and three sealing defensive lines, completely solves the CZPT challenging difficulty of powder leakage,he sealing method will keep the machine by no means leak powder within 3 to 5 years.

The stationary seal ring is produced from the tin bronze,which size is times than the standard one particular. and its  structure is specially designed.The sealing system is straightforward for preserve and substitute.

At the joint amongst the leading of the mixing chamber and the cantilevered arm of the device frame, the dust sealing assemblies with curved slotted partings are employed getting an excellent and reliable sealing goal.

The conclude face of the rotor is sealed by end make contact with sealing with nor oil-lubrication and is seals effectively and is use-resistant and durable.

 

 Main driving technique:

The component is created up with principal motor, reducer, connecting gears. It realizes odd-velocity rotation of the rotors with managing encounter one other.

We use the hardened-gear reducer which specialized for roll over mixer,it guarantee the abrasion resistance, although keeps the gear toughness.

 

Pneumatic management method:

Pneumatic manage technique is managed by XG buy. The bi-directional air cylinder makes the ram up or down. In situation the above load occurs in the mixing chamber, the best ram can be elevated instantly or manually if essential, so as to safeguard motor from overload.

 
CZPT control program:(the motor is Siemens brand name)

 CZPTed PLC gadget and electrical control elements which are all imported products or imported technologies items are adopted in the electric control program as to raise management trustworthiness.

 

Advantages:

(1)Optimum Dispersion & High Creation

 CZPT blades, proper clearance & high cooling result presents excellent dispersion , Its creation is 4 to 5 times  thus conserving on labor and  the electricity about 30%.

(two)No Basis Requirement

The Kneader has a common mattress plate for all parts and not require foundation. 

(three)Straightforward Cleaning & Colour Adjust

 Mixing chamber can be tilted which allows easy cleansing, due to the fact of this, distinct colored compounds can be produced CZPT trouble.

 

CZPT Parameter: 

Parameters 

VERSION 

X(S)N-35/30

X(S)N-fifty five/thirty

X(S)N-75/thirty

X(S)N-a hundred and ten

Web chamber quantity

seventy five

a hundred twenty five

a hundred seventy five

250

Working volume 

35

fifty five

75

one hundred ten

Entrance/back again rotor friction ratio 

1.22

1:one.22

1:1.22

1.22

Power 

fifty five

seventy five

one hundred ten

160

Main motor rotation velocity

985

985

985

985

Change angle

140

140

a hundred and forty

140

Size 

3200*1900*2950

3750*1950*3050

3760*2143*30500

3930*3000*3660

Excess weight(kg)

6500

7800

10000

16000

 

   

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35L 55L Rubber Internal Mixing Banbury Kneader Machine

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