China OEM CHINAMFG 16A050 6V 2kg 10rpm 16mm Gear DC Motor for Robot Electric DC Motor vacuum pump design

Product Description

product-group/sbHGIrXdZzhx/DC-Motor-catalog-1.html

Product Parameters

Item

Gear motor

OEM & ODM

Accepted

MOQ

1000 units

Capacity

200,000 units/month

Package

Carton

Place of Origin

HangZhou/HangZhou, ZheJiang , China

Delivery Date

Depending on the quantity, please ask the salesman.

Payment Terms

30% advance, 70% balance

Port of Shipment

HangZhou / Hong Kong

Detailed Photos

1. What kind of motor do you supply?

CHINAMFG specializes in making DC motors & gear motors with the diameter ranging from 6-80 mm; automotive motors and vibration motors are our strength area too; we also provide brushless motors.

2. What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.

3. Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.

4. Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.

5. Are you motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.

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Application: Motor, Electric Cars, Motorcycle, Toy, Car
Layout: Cycloidal
Hardness: Soft Tooth Surface
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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B3B corrugated Carton box
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

dc motor

How does the speed control of a DC motor work, and what methods are commonly employed?

The speed control of a DC (Direct Current) motor is essential for achieving precise control over its rotational speed. Various methods can be employed to regulate the speed of a DC motor, depending on the specific application requirements. Here’s a detailed explanation of how speed control of a DC motor works and the commonly employed methods:

1. Voltage Control:

One of the simplest methods to control the speed of a DC motor is by varying the applied voltage. By adjusting the voltage supplied to the motor, the electromotive force (EMF) induced in the armature windings can be controlled. According to the principle of electromagnetic induction, the speed of the motor is inversely proportional to the applied voltage. Therefore, reducing the voltage decreases the speed, while increasing the voltage increases the speed. This method is commonly used in applications where a simple and inexpensive speed control mechanism is required.

2. Armature Resistance Control:

Another method to control the speed of a DC motor is by varying the armature resistance. By inserting an external resistance in series with the armature windings, the total resistance in the circuit increases. This increase in resistance reduces the armature current, thereby reducing the motor’s speed. Conversely, reducing the resistance increases the armature current and the motor’s speed. However, this method results in significant power loss and reduced motor efficiency due to the dissipation of excess energy as heat in the external resistance.

3. Field Flux Control:

Speed control can also be achieved by controlling the magnetic field strength of the motor’s stator. By altering the field flux, the interaction between the armature current and the magnetic field changes, affecting the motor’s speed. This method can be accomplished by adjusting the field current through the field windings using a field rheostat or by employing a separate power supply for the field windings. By increasing or decreasing the field flux, the speed of the motor can be adjusted accordingly. This method offers good speed regulation and efficiency but requires additional control circuitry.

4. Pulse Width Modulation (PWM):

Pulse Width Modulation is a widely used technique for speed control in DC motors. It involves rapidly switching the applied voltage on and off at a high frequency. The duty cycle, which represents the percentage of time the voltage is on, is varied to control the effective voltage applied to the motor. By adjusting the duty cycle, the average voltage across the motor is modified, thereby controlling its speed. PWM provides precise speed control, high efficiency, and low power dissipation. It is commonly employed in applications such as robotics, industrial automation, and electric vehicles.

5. Closed-Loop Control:

In closed-loop control systems, feedback from the motor’s speed or other relevant parameters is used to regulate the speed. Sensors such as encoders or tachometers measure the motor’s actual speed, which is compared to the desired speed. The difference, known as the error signal, is fed into a control algorithm that adjusts the motor’s input voltage or other control parameters to minimize the error and maintain the desired speed. Closed-loop control provides excellent speed regulation and accuracy, making it suitable for applications that require precise speed control, such as robotics and CNC machines.

These methods of speed control provide flexibility and adaptability to various applications, allowing DC motors to be effectively utilized in a wide range of industries and systems.

dc motor

Can you explain the concept of armature winding in a DC motor?

In a DC (Direct Current) motor, the armature winding is a crucial component that plays a significant role in the motor’s operation. It is responsible for producing the magnetic field that interacts with the stator’s magnetic field, resulting in the generation of torque and the rotation of the motor. Here’s a detailed explanation of the concept of armature winding in a DC motor:

The armature winding is a coil or set of coils made of insulated wire that is wound around the armature core, which is typically a laminated iron core. The armature winding is located on the rotor of the motor and is connected to the commutator. It carries the armature current, which is the current that flows through the winding to create the magnetic field. The armature winding is usually made of copper wire due to its excellent electrical conductivity.

When a current passes through the armature winding, it generates a magnetic field around the winding according to Ampere’s circuital law. The direction of the magnetic field is determined by the right-hand rule, where the thumb represents the direction of the current flow, and the curled fingers indicate the direction of the magnetic field.

The interaction between the magnetic field produced by the armature winding and the magnetic field produced by the stator’s permanent magnets or electromagnets creates a mechanical force, known as torque. This torque causes the rotor to rotate, converting electrical energy into mechanical motion.

The armature winding is designed in such a way that it produces a multipole magnetic field. The number of poles in the winding corresponds to the number of poles in the stator’s magnetic field. This ensures that the magnetic fields of the armature and stator are properly aligned for efficient torque generation.

The armature winding is connected to the commutator, which is a cylindrical ring with multiple segments that are insulated from each other. As the rotor spins, the brushes make physical contact with different segments of the commutator, effectively reversing the direction of the current in the armature winding. This reversal of current flow ensures that the torque generated in the armature winding is always in the same direction, enabling continuous rotation of the rotor.

The design and configuration of the armature winding, including the number of turns, wire gauge, and connection scheme, can influence the motor’s performance characteristics, such as torque, speed, and efficiency. Optimal winding design is crucial for achieving the desired motor performance in various applications.

In summary, the armature winding in a DC motor is responsible for producing the magnetic field that interacts with the stator’s magnetic field, resulting in the generation of torque and the rotation of the motor. It is a critical component that facilitates the conversion of electrical energy into mechanical motion.

dc motor

Are there innovations or emerging technologies in the field of DC motor design?

Yes, there have been several innovations and emerging technologies in the field of DC (Direct Current) motor design. These advancements aim to improve the performance, efficiency, reliability, and overall capabilities of DC motors. Here’s a detailed explanation of some notable innovations and emerging technologies in DC motor design:

1. Brushless DC Motors:

One significant advancement in DC motor design is the development and widespread adoption of brushless DC motors (BLDC motors). Unlike traditional DC motors that use brushes for commutation, BLDC motors employ electronic commutation through the use of permanent magnets and motor controller circuits. This eliminates the need for brushes, reducing maintenance requirements and improving overall motor efficiency and lifespan. BLDC motors offer higher torque density, smoother operation, better speed control, and improved energy efficiency compared to conventional brushed DC motors.

2. High-Efficiency Materials:

The use of high-efficiency materials in DC motor design has been an area of focus for improving motor performance. Advanced magnetic materials, such as neodymium magnets, have allowed for stronger and more compact motor designs. These materials increase the motor’s power density, enabling higher torque output and improved efficiency. Additionally, advancements in materials used for motor windings and core laminations have reduced electrical losses and improved overall motor efficiency.

3. Power Electronics and Motor Controllers:

Advancements in power electronics and motor control technologies have greatly influenced DC motor design. The development of sophisticated motor controllers and efficient power electronic devices enables precise control of motor speed, torque, and direction. These technologies have resulted in more efficient and reliable motor operation, reduced energy consumption, and enhanced motor performance in various applications.

4. Integrated Motor Systems:

Integrated motor systems combine the motor, motor controller, and associated electronics into a single unit. These integrated systems offer compact designs, simplified installation, and improved overall performance. By integrating the motor and controller, issues related to compatibility and communication between separate components are minimized. Integrated motor systems are commonly used in applications such as robotics, electric vehicles, and industrial automation.

5. IoT and Connectivity:

The integration of DC motors with Internet of Things (IoT) technologies and connectivity has opened up new possibilities for monitoring, control, and optimization of motor performance. By incorporating sensors, actuators, and connectivity features, DC motors can be remotely monitored, diagnosed, and controlled. This enables predictive maintenance, energy optimization, and real-time performance adjustments, leading to improved efficiency and reliability in various applications.

6. Advanced Motor Control Algorithms:

Advanced motor control algorithms, such as sensorless control and field-oriented control (FOC), have contributed to improved performance and efficiency of DC motors. Sensorless control techniques eliminate the need for additional sensors by leveraging motor current and voltage measurements to estimate rotor position. FOC algorithms optimize motor control by aligning the magnetic field with the rotor position, resulting in improved torque and efficiency, especially at low speeds.

These innovations and emerging technologies in DC motor design have revolutionized the capabilities and performance of DC motors. Brushless DC motors, high-efficiency materials, advanced motor control techniques, integrated motor systems, IoT connectivity, and advanced control algorithms have collectively contributed to more efficient, reliable, and versatile DC motor solutions across various industries and applications.

China OEM CHINAMFG 16A050 6V 2kg 10rpm 16mm Gear DC Motor for Robot Electric DC Motor   vacuum pump design		China OEM CHINAMFG 16A050 6V 2kg 10rpm 16mm Gear DC Motor for Robot Electric DC Motor   vacuum pump design
editor by CX 2024-04-04