High Speed Automaitc Corrugated Paper Production Line

High Speed Automaitc Corrugated Paper Production Line

High Pace Automaitc Corrugated Paper Production Line

Corrugated Cardboard Creation line
 

 

Cardboard production equipment, Packaging CZPT, Deal CZPT, Packaging Corrugated Machine, Deal Corrugated Device, Complete carton box generation line, Packing equipment, Packing equipment

Usage and characteristic:
The assembly line for automatic mass generation, can produce good national normal corrugated cardboard, higher effectiveness, good high quality board to just take centralized control, simple procedure, straightforward servicing, basic safety and dependability, greatly diminished the labor depth. The production line using the newest global strength-preserving way to supply high temperature heat resource Daore You to equipment than the steam heating energy cost savings over 60%, significantly reducing energy intake, successfully decreased the price of generation, is the ideal item for modern economic system and medium-sized carton manufacturing unit.

one. The whole length of integral equipment is sixty eight meters.
2. Complete Energy is 150KW.
3. Shaftless holder: CZPT arms for completely up and down.
4. Laminator: Adopt electromagnetic modifying motor
5. Two roller gluer: Use on shiny paper in the base two layers of adhesive roller manual

six. Dryer: Total size 10 meters, consists of fourteen parts of heating board. Pneumatic unit, separate immediately when electrical power off
7. Molding Element: Like 27 pairs of molding shaft
8. Slitter: Select typical knife or slim knife in accordance to customer’s ask for, highly automated and effortless operation
nine. Chopping equipment: Into the pc and mechanical solitary-pole single-pole overall of four optional indicates for customers to choose.
10. Boiler (self), coal usage a hundred and twenty kg / hr

 CZPT mill roll stand

Structural Characteristics:

  1. The structure is double rotary shafts with four arms assist two paper roll on equally arms at the exact same time, could load or unload paper mill rolls non-end.
  2. CZPT management the paper roll upward or downward, left shift or right change, tighten or loosen, centering.
  3. Brake altering by ventilating disc-type pneumatic brake method. (3point)
  4. Geared up with twin-phase springiness chucks, size: 3/four inch

CZPT parameter:

  1. Handle sort: total hydraulic
  2. Working width: 800-2200mm
  3. One-aspect load diameter: ¢350-¢1500mm
  4. One particular-aspect load excess weight: 3500KG
  5. principal axis diameter: ¢270mm
  6. Operating electricity requirement: 380V 50HZ

CZPT control technique:

  1. Operating strain: sixteen-18Mpa
  2. Cylinder working spot(upward or downward): ¢100X440mm
  3. Cylinder functioning spot(left change or proper change, tighten or loosen): ¢63X1300mm
  4. CZPT station electricity: 4KW

Magnetic valve electric powered call for: 380V 50HZ

 Preheater 

Structural Characteristics:  

  1. Preheater cylinder in accordance with the first course countrywide force vessel normal, and provide stress vessel certification and inspection certification.
  2. Surface area of each cylinder is properly grinding and plated chrome, sleek, durable.
  3. CZPT adjusting the wrapping angle, the preheating location is adjustable, range is 265o
  4. Wrapping angle altering by twin-stage reduction equipment, with self-locking operate
  5. The seal head of the cylinder is discal sort.

CZPT parameter:

  1. Max functioning width: 2200mm
  2. Preheater cylinder:  ¢900mm

    Rotary shaft:  ¢110mmX2

  1. Steam temperature: a hundred and fifty-200 oC
  2. steam pressure : .8-one.3Mpa
  3. Working electricity: 380V 50HZMotor electricity: 250W

Fingerless solitary facer 

Structural Attributes:

  1. Paper feeding: fingerless vacuum suction, with higher force powerful draught supporter. With silencer, air offer and electrical control concentrate on the same procedure counters, not significantly less than 1.5m absent from the major engine, procedure side is totally closed and full guarding.
  2. Engine base and wall plate: iron casting construction, thickness of the wall plate: 150mm, adopt impartial pace shifting box, and gimbal transmission.
  3. Diameter of major corrugated roll: ¢320mm, and are manufactured of 48CrMo alloy steel, after hardening and tempering, internal holes fine uninteresting, NC grinding, mid frequency quenching, area grinding, the rigidity of surface is greater than HRC58. Corrugated roll and pressure roll of pivotal segment undertake heat resisting bearings which are created by TWB
  4. Stress roll diameter: ¢340mm, surface area are grinding and plate chrome, cylinder manage up-down, raw materials is 45# medium carbon steel, hardening and tempering
  5. Glue wall plates adopt sliding composition, pneumatic control glue provide and glue back again, diameter of the applicator glue roll : ¢242mm, area are taken care of by polished and chrome plated.
  6. Push roll adopt ¢160 cylinder
  7. Pre-heater roll undertake seamless metal pipe which is made by ZheJiang Iron & metal team co,.ltd. Diameter ¢400mm, are all related with metallic delicate pipe.

CZPT parameter:

  1. Operating width: 2200mm
  2. Operation direction: left or appropriate
  3. Layout velocity: 150m/min
  4. Temperature scope: a hundred and sixty-220 C
  5. Pneumatic doing work strain: .4-.9Mpa
  6. Steam pressure: .eight-one.3Mpa
  7. Flute profile (UV sort or UVV variety)

Parameter of Main roll:

  1. Diameter of corrugated roll: ¢320mm
  2. Diameter of force roller: ¢340mm
  3. Diameter of applicator glue roll: ¢242mm
  4. Diameter of preheater roll: ¢400mm

Overhead bridge

Structural features:

  1. Primary body are related with channel steel, joist metal and angle metal
  2. Each side are geared up with safe guardrail and secure herringbone pedal, the operation plate is outfitted with protected escalator to make sure the protection of worker and hassle-free procedure
  3. Unbiased variable frequency motor lifting system, PVC conveyer belt transmit, the solitary corrugated board from regular flute profiles.
  4. Surface of all rollers are grinding and plated chrome.
  5. Vacuum suction rigidity management, aspiration channel: 5inches, install regulation valve, the air volume can be altered stepless.
  6. One particular set of electromotion correction system, correction baffle adopt double manual put up positioning , lead screw generate, repair position rapidly and exact, transmit regular.
  7. Electromotion management installing two group of operation plate, higher and decrease bridge can be altered arbitrarily, it is practical and rapid
  8. With substantial toughness composite board on the total bridge, clean and sturdy, little friction, lessen the resistance of paper board transmission.

CZPT parameter:

  1. Functioning width: 2200mm
  2. Operation path: remaining or right
  3. Height of top: 4500mm
  4. Layout speed: 150m/min

Parameter of roller diameter::

  1. Diameter of higher paper roll and tension roll: ¢130mm
  2. Diameter of paper conveyer roll: ¢180mm
  3. Diameter of initiative stress roller: ¢85mm
  4. Diameter of transmission paper roll and guiding paper roll: ¢111mm
  5. Diameter of upper paper towing axis: ¢110mm

Motor and electrical tools parameter:

  1. Solitary corrugated paper ascension motor: 3KW(variable frequency motor) 380V 50HZ proceeds (S1) functioning program
  2. Overhead suction draugh supporter: 3KW 380V 50HZ carries on (S1) operating program

Paperboard width modifying motor: 250W 380V 50HZ carries on (S1) functioning system

Gluing machine

Composition feature

  1. After hardening and tempering, the area of glue applicator roller are dealt with by gap precessing and special mesh snicked, paste homogeneously, significantly less glue usage
  2. The rotation of pasting roll is controlled by variable frequency motor and frequency conversion. Managing guarantee the linear speed of pasting roller be in stage with double facer, also can function independently.
  3. Electromotion changing the glue good quality, with digital screen
  4. Auto-circulating provide glue, can handle the quantity of glue properly, and steer clear of the glue deposited, good glue use and preserve glue
  5. Surface all roll are grinded and plated chrome
  6. undertake independent variable frequency motor
  7. Undertake roll kind encoder to measure speed signal of double facer, so as to understood information that work in step with it.
  8. The glue equipment undertake human-personal computer interface to show, can established associated info, function conveniently and quickly
  9. Can modify the amount of glue routinely in accordance to the creation speed, in computerized method, can do handbook good adjustment, the procedure is extremely hassle-free.
  10. CZPTal equipment designing and generating design engineering are according to countrywide regular, much less failure charge, straightforward to keep

CZPT parameter

  1. Max operating width: 2200mm
  2. Operation route: still left or proper.
  3. Style speed: 150m/min
  4. Pneumatic method: .four-.9Mpa

Parameter of roller diameter:

  1. Diameter of pasting roll: ¢269mm
  2. Diameter of medical professional roll: ¢140mm
  3. Diameter of decrease preheater roll: ¢402mm
  4. Diameter of upper preheater roll: ¢374mm
  5. Diameter of transmission roll: ¢110mm

Heavy kind double facer

  1. Surface of heating board is grinding, the width of heating board is 600mm, complete 18PCS, the length of cooling case-hardened elements is 6300mm, the heating board is produced of container board, according with the 1st course countrywide pressure vessel common, and offer force vessel certification and inspection certificate.
  2. Heating board adopt the construction of intense hefty press shoes 
  3. Up and down of the strain roll undertake pneumatic thermal shoe type composition
  4. Left-appropriate corrective adjustment of upper transmission belt automatic adjustment, higher transmission belt is composed of two sets of stress system, one established is guide type(fine adjustment), and yet another is pneumatic adjustment (fast).
  5. Heat-conducting pipes of heating board management the temperature in various section and electronic screen the temperature
  6. Higher cotton belt adopt double cylinder S variety cotton belt tensioning unit.
  7. Reduce cotton belt undertake S variety guide correcting tensioning construction, concise and sensible, with a single set of handbook fine-tuning type system.
  8. Surface area of driving roll is attached with wear-resisting rubber, form herringbone structure, with drum, include guarantee to output paperboard easy
  9. Driving parts adopt unbiased speed change box, wheel gear is produced of ZG-500# forged steel, and wheel gear undertake oil-immersed lubrication, with liquid meter screen
  10. CZPTal components adopts international renowned brand name, the system doing work stably and run reliable
  11. Major driving motor undertake frequency conversion energy-preserving motor, lower pace and large torque, extensive velocity-modifying assortment, reputable to use and straightforward to preserve.
  12. Within of heating board undertake clapboard isolation structure, and let steam kind S kind flow course, separate drinking water and steam to make their features a lot more certainly, so as to boost the utilization fee of steam
  13. Major body adopt higher-intensitive nationwide CZPT sections, agency framework, stunning exterior, appropriate to work in substantial speed

CZPT parameter:

  1. Max doing work width: 2200mm
  2. Operation path: left or proper
  3. Max speed: 150m/min
  4. Temperature requirement: 160-200 oC   steam force: .eight-1.3Mpa
  5. Pneumatic force: .six-.9Mpa
  6. Size of cooling scenario-harden components: 6300mm
  7. Amount of heating board: 18PCS

Parameter of roll diameter:

  1. Diameter of upper driving roll: ¢860mm
  2. Diameter of decrease driving roll: ¢640mm
  3. Diameter of entrance driving belt roll: ¢321mm
  4. Diameter of back situation-hardened driving roller: ¢215mm
  5. Diameter of pressing roller: ¢70mm
  6. Diameter of case-hardened provider roll: ¢86mm
  7. Diameter of higher belt pressure roller: ¢130mm
  8. Diameter of upper belt deviation-adjusting roll: ¢124mm
  9. Diameter of reduced belt tension roll: ¢130mm
  10. Diameter of reduced belt provider roll: ¢130mm

Thin Blade Slitting Device

Utilizes and Characteristics

  1. Automatic go up and down, electrical adjusting the blade distance, delta inverter management
  2. The machine as an critical component of corrugated cardboard to comprehensive slicing and creasing,
  3. The device is equipped with electric axial displacement device, powerful cooperation of paper offset
  4. Manually change the cardboard specs, simple and useful
  5. Transmission of the synchronous belt, substantial precision
  6. Slim knife slicing element undertake reducing device, cardboard incision stage off is easy CZPT crashing collapsing Pneumatic sharpening this component to accomplish generation method to be computerized and handbook sharpening, sharpening time and clearance can be set to ensure the blade, time blade sharp.

CZPT parameters

  1. Scoring speed: 150m/min
  2. Max slitting width: 2200mm
  3. Max slitting thickness: 11mm
  4. The axial displacement: ±65mm
  5. Slitting&scoring composed variety:4 blade six scores
  6. Equipment dimension(mm):3000×1000×2100mm
  7. Complete energy: 7.5KW
  8. Blade diamter:φ200mm(HangCZPT of china)
  9. Blade thickness: ≤1.3mm
  10. Min slitting width:140mm
  11. Min scoring width:35mm

  NC cutoff  

Technical PARAMETER:

  1. Doing work WIDTH: 2200MM
  2. Style DPEED: 150M/MIN
  3. Doing work Pace: 120M/MIN
  4. Chopping Size Selection: five hundred-9999MM
  5. Reducing PRECISION: +/- 1MM (consistent pace)
  6. Knife shaft diameter: φ240 mm
  7. Machine wallboard width: 900mm
  8. CZPT power: 380V 50HZ 38A
  9. Whole machine overall electrical power: 18.5KW
  10. Overall dimension: 4050mm×1550mm×1920mm(LxWxH)

Framework features:

  1. Spacial construction layout, large toughness mechanical wallboard and base, outfitted with Viewpoint window on the wallboard, effortless view and operation
  2. Transmission method adopt oil pump auto cycle lubrication, insure transmission precision
  3. Adopt higher precision, large hardness equipment, ideal for high velocity running, long operating lifestyle, insure edge of knife precision meshing, corrugated board constant no deckle edge
  4. Higher precision knife shaft, tool rest design, high speed reducing very continual
  5. All method according C.E normal design and style and production, following stringent industrial computer tests, insure the top quality of items, extended functioning daily life, far more continual
  6. Drive unit adopt AC servo drivingGermany KEBY driverZheJiang XIHU (WEST LAKE) DIS. motor, high high quality, fast action and high precision
  7. Method geared up with vehicle detection operate can prevent some issue cased by abnormal procedure and mis-operation cause equipment loss
  8. Pc can in accordance the dimension of corrugated board and creation velocity computerized adjusting cutting accelerated pace, automobile track the manufacturing pace, maintain synchronous
  9. Laptop can store 999 team order, and automobile total in buy or according Priority Conditions
  10. Reducing duration: 500-9999mm, cutting precision: +/- 1mm
  11. Spiral Blade made in HangCZPT

  Raw Substance and bought-in parts:

  1. Two side wallboard and base content: HT200 casting iron
  2. Upper and decrease knife-shaft: forty five# metal
  3. Blade substance: W18crv5Co5 (high speed instrument metal)
  4. Gear Substance: 42CrMnTi wonderful grinding , hardening and tempering, precision up to six grade, sideshake little, low sounds, transmission steady
  5. Principal driving motor(AC Servo) electricity: eighteen.5KW  2 set   
  6. Paper conveying motor       power:  2.2KW 4 set ,   
  1. Oil pump motor:            power   0.37Kw  2 set           
  2. Traveling Reducing SERVO Handle Technique IS GERMANY KEB
  3. ROTARY ENCODER IS REP.
  4. CZPT: HRB, rolling bearing unit: zHangCZPTg jingrun   

    Stacker 

Structure features:

  1. Layout pace: 150m/min, the stacker is managed by laptop, which can properly compute the variety of paperboard, and can factors fold and alter over immediately.
  2. Fix the difficulty of inaccurate synthetic depend, minimize the load of workers, help save labour, and increase the pace of the device
  3. Undertake variable frequency motor, frequency conversion manage overlying transmission of paperboard, synchronize with generation line automatically.
  4. Undertake pneumatic baffle separation, CZPT harm to paperboard, adopt conveyor belt to transmission the entire breadth, when reaching the scheduled portions, the paper board will be moved out steadily
  5. Backplate undertake frequency conversion shut loop controlling technique, front-back again, shift according to the purchase, and modify accurately
  6. 1 set of paper shipping and delivery equips with two sets of intense provider roll sheet laying table.

Packaging & Shipping and delivery

 After the machine is concluded and working nicely, it will be coated with anti-rust oil, which makes the equipment not straightforward to rust in the container, and winding movie to prevent humidity. Every single unit of the machine will be mounted in the container to make sure a steady and protected arrival at the destination.

Our Companies

1. OEM support are CZPT.
2. Trade Supervisor on the internet, also speak to by Electronic mail.
three. To remedy troubles by photographs/videos.
4. Engineers are CZPT provider abroad.

PS: Usually our machines are uneasy to broken because of our 
expert equipment making staff and strict QC staff, we will 
also ship you our guide and video, what you need to do is just
understand some basic issue such as machine upkeep.

ABOUT US
ZheJiang HangCZPTg North Pack Co.,Ltd is positioned in ZheJiang Province HangCZPTg CZPT, Packaging CZPT Business Location. We are specialised in the manufacturing of Carton packaging CZPT . We have superior production processing tools and higher-top quality technological and management staff. Primarily produces3/five/seven layer Corrugated Cardboard Creation Line, medium and large velocity FLEXO Ink Printing Equipment, Slotting Machine, Die-cutting Device, Stitching Machine, Gluing Equipment, stitching equipment and other connected sequence gear. Our company has the import and export legal rights, products have been exported to Russia, Iran, Turkey, Egypt, India, Pakistan, the United Arab Emirates, Mesico, Brazil and other international locations and locations.

 

FAQ

one. Are you a factory or trading business?
We are equally a manufacturing unit and a trading firm in this subject .

2. What is the terms of payment you acknowledge?
We typically settle for the T/T payment, we require 30% of overall amount as deposit, 
spend the 70% harmony before delivery, but we can also settle for the L/C.

3. The place is your manufacturing unit found ? How can I pay a visit to there?
Our manufacturing unit located in HangCZPTg CZPT, ZheJiang Province, China., around to the 
cash town ZheJiang and port ZheJiang . You can fly to ZheJiang airport right and we 
will decide you up there.

4. How does your manufacturing facility do relating to top quality control?
High quality is priority. We always regard great relevance to top quality controlling from the very small issue(even a tiny screw we will select the greatest high quality) from the beginning.

Contact Information:
If you are interested in our items,
remember to fell free to contact and visit me.
You are welcome all the time!

 

                                            

High Speed Automaitc Corrugated Paper Production Line

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